Reference Design Ensures Dynam
abstract:this article describes some important design parameters for managing power in a printer. the reference design shows how to use a max15005 power-supply controller as a sepic circuit to obtain a high-variable output voltage for a print-head power supply. the circuit schematics, bill of materials (bom), test measurements, and results are provided.
introduction this reference design is a solution for obtaining a high-variable output voltage for a printer-head power supply. the design includes the complete circuit schematic, bill of materials (bom), efficiency measurements, and test results.
some basics of printer design the increasing speed of printers has led to higher power dissipation and higher temperatures in the print head. if the temperature in the printer becomes sufficiently high, the ink will smudge. when the temperature is low, the ink becomes illegible. consequently, thermal management of the print head is critical to ensuring high-quality printing. a microcontroller is required to adjust the printing speed and thus maintain the operating temperature between these two limits. the printer's motor speed is adjusted by applying variable dc voltages.
reference design overview this reference design features the max15005 power-supply controller and provides a dynamic dc voltage (up to 45v) to the printer's motor. the output voltage can be varied by applying a pwm signal from the microcontroller to the ss pin of max15005 through a rc filter. during startup, the printer's motor draws more current to magnetize its field. the max15005a is particularly useful now because it offers hiccup-mode protection. the max15005 can enter hiccup mode and supply power at a reduced rate to protect all circuit components. once magnetization is over, the motor draws normal current and the converter operates in regulation mode.
specifications and design setup the reference design meets the following specifications:
input voltage: 32v to 45v output voltage: 25v to 45v (varied externally from the microcontroller) output current: 0 to 2a output ripple: ±0.5v input ripple: ±100mv efficiency: < 93% with full load switching frequency: 400khz the schematic for the above specifications is shown in figure 1. in this design the max15005 is used in the sepic configuration when output is below or above the input voltage.
figure 1. schematic of the max15005a sepic converter for fsw = 400khz.
the bill of materials (bom) for this reference design is given in table 1.
table 1. bom for print-head power supply designator description comment footprint manufacturer quantity value
c1, c6 electrolytic capacitor eevfk1h331q 12.5mm x 13.5mm panasonic® 2 330µf/50v
c2, c4, c5, c7, c8, c9 capacitor grm32er71h475ka88l 1210 murata® 6 4.7µf/50v
c3 capacitor grm31mr71h105ka88l 1206 murata 1 1µf/50v
c10, c12 capacitor grm188r71c105ka12d 603 murata 2 1µf/16v
c11 capacitor grm1885c1h181ja01d 603 murata 1 180pf
c13 capacitor grm1885c1h101ja01d 603 murata 1 100pf
c14 capacitor grm1885c1h271ja01d 603 murata 1 270pf
c15 capacitor grm188r71e474ka12d 603 murata 1 0.47µf
c16 capacitor grm188r71h102ka01d 603 murata 1 1000pf
c17 capacitor grm188r71h104ka93d 603 murata 1 100nf
c18 capacitor grm1885c1h331ja01d 603 murata 1 330pf
d1 zener diode mmsz10t1 sod-123 on semiconductor® 1 10v, 500mw zener
d2 schottky rectifier fepb6bt d2pak vishay® 1 100v/6a schottky
l1, l2 inductor d05040h-683mld d05040 coil craft 2 68µh
q1, q2 n-channel mosfet huf76609d3s dpak fairchild semiconductor® 2 –
r1 resistor smd 1% resistor 603 vishay 1 475kω
r2 resistor smd 1% resistor 603 vishay 1 20kω
r3 resistor smd 1% resistor 603 vishay 1 100kω
r4 resistor smd 1% resistor 603 vishay 1 2.61kω
r5 resistor smd 1% resistor 603 vishay 1 2.2ω
r6 resistor smd 1% resistor 603 vishay 1 1kω
r7 resistor smd 1% resistor 603 vishay 1 7.87kω
r8, r9 resistor lrclr201001r075f 2010 irc 2 0.075ω/1w
r10 resistor smd 1% resistor 603 vishay 1 774.8ω
r11 resistor smd 1% resistor 603 vishay 1 15kω
r12 resistor smd 1% resistor 603 vishay 1 5kω
r13 resistor erj-1tyj5r0 2512 panasonic 1 5ω/1w
r14 resistor smd 1% resistor 603 vishay 1 10ω
u1 pwm controller max15005a tssop-16-ep maxim® 1 –
efficiency plots efficiency vs load-current plots are given in figures 2 and 3. the input voltage was vout = 25v in figure 2 and vout = 45v in figure 3.
figure 2. load current vs. converter efficiency for vout = 25v
.
figure 3. load current vs. converter efficiency for vout = 45v.
experimental results converter output voltage and load current are shown in following figures for different input excitations.
test conditions: vin = 45v and vout = 45v.
ch1: output voltage; ch2: input voltage; ch3: mosfet drain voltage; ch4: output current
test conditions: vin = 32v and vout = 45v.
ch1: output voltage; ch2: input voltage; ch3: mosfet gate voltage; ch4: output current.
test conditions: vin = 45v and vout = 45v.
ch1: output voltage ripple; ch2: input voltage ripple; ch3: mosfet drain voltage; ch4: output current.
test conditions: vin = 45v and vout = 25v
ch1: output voltage; ch2: input voltage; ch3: mosfet gate voltage; ch4:output current.
fairchild is a trademark of fairchild semiconductor.
maxim is a registered trademark of maxim integrated products, inc.
murata is a registered trademark of murata manufacturing co., ltd.
on semiconductor is a registered service mark of semiconductor components industries, llc.
panasonic is a registered trademark of matsushita electric industrial co., ltd.
vishay is a registered trademark of vishay intertechnology, inc.
功率半导体行业特点趋势及机遇挑战
选择40G光模块的原因 10G至40G网络的连接方案介绍
济南将建设宽禁带半导体小镇 多项政策支持加快打造百亿级宽禁带半导体产业集群
搪瓷管防腐工艺对抗腐蚀“有一手”
华为云数据库GaussDB：数字化转型和可持续发展的更优选择
Reference Design Ensures Dynam
创新南山2018“创业之星”大赛硕果盈枝实现三大历史性突破
贝尔金推出全新SOUNDFORM 真无线入耳式耳机 支持苹果 “Find my”功能
即将上市新机:iphone8、小米MIX2、华为mate10，谁才是你心中最美全面屏?
小米公司向其创始人兼首席执行官雷军给出天价奖金
苹果“边打边退”,高通面临的风险
土壤温湿度测定仪是一款土壤水分和土壤温度检测装置
图像识别与分类在许多领域都有着广泛的应用
如何在LTspice中设置杂讯模拟查看电压杂讯
max262引脚图及功能
如何创建重叠的封装文件
安富利：聚焦数字经济时代下的新技术、新生态
爱普特全国产RISC-V MCU企业的责任与担当
老年健康机器人推荐这款小康助手
华为一体式设计手机专利曝光，采用双打孔显示屏设计
introduction this reference design is a solution for obtaining a high-variable output voltage for a printer-head power supply. the design includes the complete circuit schematic, bill of materials (bom), efficiency measurements, and test results.
some basics of printer design the increasing speed of printers has led to higher power dissipation and higher temperatures in the print head. if the temperature in the printer becomes sufficiently high, the ink will smudge. when the temperature is low, the ink becomes illegible. consequently, thermal management of the print head is critical to ensuring high-quality printing. a microcontroller is required to adjust the printing speed and thus maintain the operating temperature between these two limits. the printer's motor speed is adjusted by applying variable dc voltages.
reference design overview this reference design features the max15005 power-supply controller and provides a dynamic dc voltage (up to 45v) to the printer's motor. the output voltage can be varied by applying a pwm signal from the microcontroller to the ss pin of max15005 through a rc filter. during startup, the printer's motor draws more current to magnetize its field. the max15005a is particularly useful now because it offers hiccup-mode protection. the max15005 can enter hiccup mode and supply power at a reduced rate to protect all circuit components. once magnetization is over, the motor draws normal current and the converter operates in regulation mode.
specifications and design setup the reference design meets the following specifications:
input voltage: 32v to 45v output voltage: 25v to 45v (varied externally from the microcontroller) output current: 0 to 2a output ripple: ±0.5v input ripple: ±100mv efficiency: < 93% with full load switching frequency: 400khz the schematic for the above specifications is shown in figure 1. in this design the max15005 is used in the sepic configuration when output is below or above the input voltage.
figure 1. schematic of the max15005a sepic converter for fsw = 400khz.
the bill of materials (bom) for this reference design is given in table 1.
table 1. bom for print-head power supply designator description comment footprint manufacturer quantity value
c1, c6 electrolytic capacitor eevfk1h331q 12.5mm x 13.5mm panasonic® 2 330µf/50v
c2, c4, c5, c7, c8, c9 capacitor grm32er71h475ka88l 1210 murata® 6 4.7µf/50v
c3 capacitor grm31mr71h105ka88l 1206 murata 1 1µf/50v
c10, c12 capacitor grm188r71c105ka12d 603 murata 2 1µf/16v
c11 capacitor grm1885c1h181ja01d 603 murata 1 180pf
c13 capacitor grm1885c1h101ja01d 603 murata 1 100pf
c14 capacitor grm1885c1h271ja01d 603 murata 1 270pf
c15 capacitor grm188r71e474ka12d 603 murata 1 0.47µf
c16 capacitor grm188r71h102ka01d 603 murata 1 1000pf
c17 capacitor grm188r71h104ka93d 603 murata 1 100nf
c18 capacitor grm1885c1h331ja01d 603 murata 1 330pf
d1 zener diode mmsz10t1 sod-123 on semiconductor® 1 10v, 500mw zener
d2 schottky rectifier fepb6bt d2pak vishay® 1 100v/6a schottky
l1, l2 inductor d05040h-683mld d05040 coil craft 2 68µh
q1, q2 n-channel mosfet huf76609d3s dpak fairchild semiconductor® 2 –
r1 resistor smd 1% resistor 603 vishay 1 475kω
r2 resistor smd 1% resistor 603 vishay 1 20kω
r3 resistor smd 1% resistor 603 vishay 1 100kω
r4 resistor smd 1% resistor 603 vishay 1 2.61kω
r5 resistor smd 1% resistor 603 vishay 1 2.2ω
r6 resistor smd 1% resistor 603 vishay 1 1kω
r7 resistor smd 1% resistor 603 vishay 1 7.87kω
r8, r9 resistor lrclr201001r075f 2010 irc 2 0.075ω/1w
r10 resistor smd 1% resistor 603 vishay 1 774.8ω
r11 resistor smd 1% resistor 603 vishay 1 15kω
r12 resistor smd 1% resistor 603 vishay 1 5kω
r13 resistor erj-1tyj5r0 2512 panasonic 1 5ω/1w
r14 resistor smd 1% resistor 603 vishay 1 10ω
u1 pwm controller max15005a tssop-16-ep maxim® 1 –
efficiency plots efficiency vs load-current plots are given in figures 2 and 3. the input voltage was vout = 25v in figure 2 and vout = 45v in figure 3.
figure 2. load current vs. converter efficiency for vout = 25v
.
figure 3. load current vs. converter efficiency for vout = 45v.
experimental results converter output voltage and load current are shown in following figures for different input excitations.
test conditions: vin = 45v and vout = 45v.
ch1: output voltage; ch2: input voltage; ch3: mosfet drain voltage; ch4: output current
test conditions: vin = 32v and vout = 45v.
ch1: output voltage; ch2: input voltage; ch3: mosfet gate voltage; ch4: output current.
test conditions: vin = 45v and vout = 45v.
ch1: output voltage ripple; ch2: input voltage ripple; ch3: mosfet drain voltage; ch4: output current.
test conditions: vin = 45v and vout = 25v
ch1: output voltage; ch2: input voltage; ch3: mosfet gate voltage; ch4:output current.
fairchild is a trademark of fairchild semiconductor.
maxim is a registered trademark of maxim integrated products, inc.
murata is a registered trademark of murata manufacturing co., ltd.
on semiconductor is a registered service mark of semiconductor components industries, llc.
panasonic is a registered trademark of matsushita electric industrial co., ltd.
vishay is a registered trademark of vishay intertechnology, inc.
功率半导体行业特点趋势及机遇挑战
选择40G光模块的原因 10G至40G网络的连接方案介绍
济南将建设宽禁带半导体小镇 多项政策支持加快打造百亿级宽禁带半导体产业集群
搪瓷管防腐工艺对抗腐蚀“有一手”
华为云数据库GaussDB：数字化转型和可持续发展的更优选择
Reference Design Ensures Dynam
创新南山2018“创业之星”大赛硕果盈枝实现三大历史性突破
贝尔金推出全新SOUNDFORM 真无线入耳式耳机 支持苹果 “Find my”功能
即将上市新机:iphone8、小米MIX2、华为mate10，谁才是你心中最美全面屏?
小米公司向其创始人兼首席执行官雷军给出天价奖金
苹果“边打边退”,高通面临的风险
土壤温湿度测定仪是一款土壤水分和土壤温度检测装置
图像识别与分类在许多领域都有着广泛的应用
如何在LTspice中设置杂讯模拟查看电压杂讯
max262引脚图及功能
如何创建重叠的封装文件
安富利：聚焦数字经济时代下的新技术、新生态
爱普特全国产RISC-V MCU企业的责任与担当
老年健康机器人推荐这款小康助手
华为一体式设计手机专利曝光，采用双打孔显示屏设计